2026.09.25Material selection

PTFE liner vs UHMWPE liner — what to use after PFAS regulation

PTFE liner has been the standard inner layer of braided catheters for over twenty years. Since the EU PFAS restriction proposal, Korean manufacturers have started asking for alternatives, and the candidate that can be reviewed in the same size range today is UHMWPE liner.

UHMWPE liner samples — clear and white
UHMWPE liner · clear and white samples

What the liner does

Braided and coil catheters are built as liner – reinforcement – jacket. The liner is the path for guidewires and stent delivery systems, so it needs low friction, a 0.025–0.04 mm wall, and it must stay bonded to the jacket after reflow. PTFE has met all three most cheaply.

What changed — PFAS

PTFE, FEP, PFA and ETFE are all fluoropolymers — PFAS. The 2023 ECHA restriction proposal is still debating a medical-device exemption, but global device makers are already asked to reduce fluoropolymer content in new designs. Inquiries reaching Korean makers read like “can we buy UHMWPE liner samples to meet PFAS regulation?”

Comparison

ItemEtched PTFE linerUHMWPE liner
Friction coefficientLowest (0.05–0.1)Low — no published figure vs PTFE, requested on demand
Wear resistanceModerateHigh — better than PTFE in the same size range
Wall0.025~0.04 mm0.03 mm class (sample ID 3.41 × WT 0.03 mm)
Jacket bondingNeeds etching, store darkSurface treatment confirmed with factory
PFASYesNo (PFAS-free)
DocumentsTDS · MSDS · ISO 10993TDS · MSDS, biocompatibility confirmed with factory

How to run a substitution review

  • 1. Write down the current PTFE liner ID · wall · length as is. Inch specs (e.g. ID 0.094″ · WT 0.002″ · L 80″) are accepted as they are.
  • 2. Get UHMWPE samples in the same size and run your existing reflow. Jacket bonding and ID change are the first things to check.
  • 3. Measure guidewire and delivery-system passage friction side by side with the PTFE-liner shaft.
  • 4. Biocompatibility data differs by grade, so request documents before freezing the design.
One UHMWPE liner sample spec is published. Send the size range you need and we confirm the feasible range with Linstant. A UHMWPE + TPU material for long-term implants has been co-developed with DSM since 2025.

More technical notes

More Notes
All technical notes →
2026.09.15A guide to CNC machining medical PEEK2026.09.09Catheter design guide — material, layers, tolerance2026.09.02PEEK biocompatibility — what an engineer should know2026.08.20Medical PI tubing — seven things an engineer should check
Contact

Send us a specification
and we answer feasibility first

Dimensions, material, application. Those three are enough to start. A drawing makes it faster.

grit@octud.com010-3338-2976
01Dimensions — OD / ID / wall, or Fr
02Material · whether a grade is specified · tolerance
03Application · secondary processing · expected volume
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